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If you have any questions or would like assistance, please contact our technical team:
- Email: technical@netweber.co.uk
- Telephone: (01525) 722 100
Our technical team is available Monday to Friday, 8:30am until 5.00pm.
It is important, both for appearance and for safety, that the finished tile surface is flat with no tiles standing higher than the others. Usually this is easy to achieve when tiling onto a flat and level surface, but if the substrate isn’t flat various problems can arise.
Using a notched trowel at a constant angle enables even distribution of tile adhesive onto a substrate. If tiles are all bedded with a similar force, they should all be at a similar height with minimal unevenness. Where the substrate isn’t level, this is much more difficult and it is more likely tiles will end up uneven.
Deep holes in the substrate may result in a bed thickness that exceeds the specification for a thin bed adhesive. Patching such holes can be time consuming if there are more than a few of them. In this instance, a thick bed tile adhesive may be more appropriate solution.
Uncalibrated natural stones are those which have been split along natural fracture planes rather than machine cut. The result is a stone that varies in thickness, both from within each stone and from piece to piece. These types of stone require a thick bed tile adhesive that can be applied to a greater thickness than normal.
In some instances — for example when tiling over a layer of existing ceramic tiles — the previously mentioned problems may be combined. Some tiles may need to be removed because they are unsound, whilst others may have been imperfectly fixed and exhibit some variation in height.
There are a number of possible solutions for tiling an uneven floor depending on the condition of the substrate. Deep holes must be filled first with a repair mortar. A levelling compound will give a smooth surface, but this does not help with uncalibrated stone where a thick bed adhesive must be used.
For holes in the substrate which are greater than 20mm in depth, a repair mortar may be the best option. Ensure that any loose or unsound material is removed and that the edges are cut square, not feathered.
Fill the holes with webercem pyrapatch and allow to fully cure.
A levelling compound can be used to smooth out irregularities holes and gaps between existing tiles and provide a flat and level surface for tiling. Ensure that the surface is clean, dry and sound. Any existing tiles must be firmly adhered.
Prime the substrate with weber PR360 and allow to dry. Pour weberfloor flex levelling compound to the required thickness. Make sure that any movement joints in the substrate are carried through the screed and tiling layer.
For uncalibrated natural stone tiles you will require a thick bed tile adhesive to even out the natural irregularities in the tile. This can be used to even out smaller irregularities in the substrate if a levelling compound wasn’t applied. Make sure all loose or unsound material is removed and fix tiles with weberset thick bed, which can achieve a bed thickness of up to 20mm.
If using ceramic or porcelain tiles which are uniform in shape (i.e. not uncalibrated or natural stone) fix tiles with weberset plus or weberset rapid plus.
Fill the tile joints with either:
Finish with weberjoint silicone sealant (colour-matched to our full range of grout colours, as well as a clear option) to seal perimeter.
If you have any questions or would like assistance, please contact our technical team:
Our technical team is available Monday to Friday, 8:30am until 5.00pm.
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